Highlights New CO2 copolymers Angewandte Chemie DOI: 10.1002/anie.200((will be filled in by the editorial staff)) “This is the peer reviewed version of the following article: Angew. Chem. Int. Ed. 2014, 53, 7402-7404, which has been published in final form at https://doi.org/10.1002/anie.201403969. This article may be used for non-commercial purposes in accordance with Wiley Terms and Conditions for Self-Archiving published at http://olabout.wiley.com/WileyCDA/Section/id-820227.html." 1 Preparation of CO2-diene copolymers: advancing carbondioxide based materials** Giulia Fiorani and Arjan W. Kleij* ((Dedication----optional)) Keywords: Carbon dioxide · dienes · radical polymerization · CO2 telomerization · Pd catalysis Despite its physical and chemical inertness, carbon dioxide (CO2) continues to be an attractive and alternative carbon synthon being abundant, renewable, readily available and cheap.[1] The inertness of CO2 poses a huge challenge given the energy input required for its transformation and/or functionalization. A successful example of CO 2 reutilization is represented by the development of atom-economical catalytic processes based on high-energy reactants (such as epoxides and oxetanes) leading to new functional molecules such as organic carbonates,[2] polycarbonates and polyether-polycarbonate based polymers.[3] Various efficient catalysts active towards CO2/epoxide couplings have been developed in the last ten years,[2-4] aiming at the stereo-controlled preparation of functional, cyclic carbonates[5] as well as stereo-regular functional polymers.[6] Further to this, some of these promising catalytic systems are currently employed in commercially feasible, industrial processes exploiting CO2 fixation using ethylene and propylene oxide as reaction partners.[6c] These processes furnish polyethylene carbonate, polypropylene carbonate and poly(ether)carbonate-polyols mixtures with a tailored, narrow molecular weight distribution of further (potential) use in polyurethane synthesis.[7] The applicability of this type of polymerization reaction is still limited to polycarbonates/poly(ether)carbonates synthesis and, so far, has not been extended to another ambitious and challenging (commercial) target, the preparation of polyesters by direct copolymerization of CO2 with ethylene or dienes. This copolymerization reaction is particularly appealing since it represents a link between different renewable resources such as CO2, and cheap, widely available petroleum-derived alkenes allowing a potential evolution towards more sustainable materials. The principal obstacles preventing a successful copolymerization of these monomers include (1) a high energy barrier associated to the alternating copolymerization between ethylene/polyene and CO2 requiring excess ethylene insertion to [] Dr. Giulia Fiorani, Prof. Dr. Arjan W. Kleij Institute of Chemical Research of Catalonia (ICIQ) Av. Països Catalans 16, 43007 Tarragona (Spain) Fax: (+34)977-920-828 E-mail: akleij@iciq.es Homepage: www.iciq.es Prof. Dr. Arjan W. Kleij Catalan Institute of Advanced Studies (ICREA) Pg. Lluís Companys 23, 08010 Barcelona (Spain) [] GF kindly acknowledges financial support from the European Community through FP7-PEOPLE-2013-IEF project RENOVACARB (grant agreement N°622587). ICIQ, ICREA and the Spanish MINECO (CTQ2011-27385) are thanked for financial support. ensure endergonic CO2 insertion, and (2) a kinetic barrier represented by the high activation energy for CO2 insertion in the growing polymeric chain versus chain growth of the poly(ethylene) or poly(propylene).[8] Nozaki and co-workers have now reported a reproducible and highly customizable procedure for the preparation of CO2-diene copolymers.[8b,c] Key to this success is the innovative use of an alternative polymerization strategy, circumventing the thermodynamic and kinetic barriers associated to direct CO2butadiene co-polymerization. In particular, they have employed a known meta-stable -lactone, 3-ethylidene-6-vinyltetrahydro-2Hpyran-2-one (1)][9] that can be easily obtained by telomerization of CO2 and butadiene in the presence of a Pd/phosphine ligand catalytic system (Scheme 1). Lactone 1 has been extensively studied by Behr and others in the past 30 years as a promising functional organic intermediate and versatile synthetic building block. The optimized preparation of 1 both on lab and pilot-plant scale, thereby minimizing the formation of undesired telomerization side-products, should thus be regarded as a milestone in this area.[10] Scheme 1. Synthesis of -lactone 1; the allylic moiety and the vinyl moiety are highlighted in blue and green, respectively. Nozaki and co-workers have found that -lactone 1 can easily undergo thermally initiated radical polymerization under aerobic conditions in the presence of an appropriate, thermally activated radical initiator [1,1’-azobis(cyclohexane-1-carbonitrile), V-40], observing a moderate conversion (17%) and producing a polymer, poly-1 (Scheme 2), containing exclusively -subunits formed by attack of the radical chain-end on the allylic ester unit of 1 (Scheme 2). Poly-1 was characterized by a moderate Mn (5.7 kDa) and a narrow polydispersivity Mw/Mn of around 1.3. The presence of Lewis acid additives such as ZnCl2 and additional solvent such as ethylene carbonate (EC) accelerated the reaction rate and improved substantially the overall yield (48%) and Mn values (6285 kDa) while retaining a good Mw/Mn distribution, but affected significantly the morphology of the resulting polymer (poly-1’); poly-1’ comprises different isomeric subunits (,  and  in Scheme 2) and their presence is mediated by Lewis acid stabilization of the radical in the 2 -position to the ester carbonyl group or hydrogen abstraction in the vinyl moiety of 1. Both poly-1 and poly-1’ polymers display relatively high CO2 incorporation (29% w/w) and high glass transition temperatures (Tg = 178192 ºC) making these novel polymers likely suitable as engineering plastics. Scheme 2. Synthesis of and details for poly-1 and poly-1´. To simplify and speed up the synthetic procedure, poly-1’ was also prepared in a one-pot fashion, starting from butadiene and CO2. The scope of these one-pot polymerization reactions was extended to the incorporation of more complex diene structures (viz. 1,3pentadiene and isoprene) within the polymeric chain. The mixed telomerization of butadiene, CO2 and other C5 dienes was characterized by a lower reactivity, mainly ascribed to steric hindrance issues; however, after optimization, CO2-rich terpolymers could be obtained in good yields (46 and 35% yield for isoprene and 1,3-pentadiene, respectively) with relative high CO2 incorporation (2024% w/w) and varying polymer properties (Mn = 5.516 KDa, Mw/Mn = 2.02.5; Tg = 3363 ºC). By exploiting this facile aerobic radical homo-polymerization of -lactone 1, Nozaki and co-workers have elegantly overcome the thermodynamic barrier preventing direct CO2/butadiene copolymerization, while expanding the library of useful high-energy CO2 co-reactants. However, further characterization data (cf., mechanical and thermal stability, biodegradability) of the resulting CO2-rich polymeric materials is required to estimate their full potential and properties. Despite the slow reaction rates and the use of an excess Lewis acid co-catalyst, the possibility of obtaining CO2/diene copolymers with a high CO2 content (between 2029 % w/w) is a significant step forward towards the preparation of more sustainable plastics and could potentially lead to a bulk utilization of CO2 as a chemical feedstock. Moreover, extensive studies on the optimization of preparation procedures for intermediates of type 1 could be an excellent starting point for further process scale-up and providing new research opportunities. The combination of new, (bio)renewable based monomers with the concomitant development of one-pot polymerization strategies applicable to a discrete family of low molecular weight dienes could potentially lead to the preparation of new CO2-based copolymers with novel innovative structures, enhancing their application potential in existing and new areas of polymer science. [1] a) T. Sakakura, J.-C. Choi, H. Yasuda, Chem. Rev. 2007, 107, 23652387; b) M. Peters, B. Köhler, W. Kuckshinrichs, W. Leitner, P. Markewitz, T. E. Müller, ChemSusChem 2011, 4, 1216-1240; c) M. Cokoja, C. Bruckmeier, B. Rieger, W. A. Herrmann, F. E. Kühn, Angew. Chem. Int. Ed. 2011, 50, 8510–8537. [2] a) M. North, R. Pasquale, C. Young, Green Chem. 2010, 12, 15141539; b) C. J. Whiteoak, N. Kielland, V. Laserna, F. Castro-Gómez, E. Martin, E. C. Escudero-Adán, C. Bo, A. W. Kleij, Chem. Eur. J. 2014, 20, 2264-2275; c) T. Ema, Y. Miyazaki, S. Koyama, Y. Yano, T. Sakai, Chem. Commun. 2012, 48, 4489-4491. [3] a) M. R. Kember, A. Buchard, C. K. Williams, Chem. Commun. 2011, 47, 141-163; b) P. P. Pescarmona, M. Taherimehr, Cat. Sci. Technol. 2012, 2, 2169-2187; c) D. J. Darensbourg, S. J. Wilson, Green Chem. 2012, 14, 2665-2671; d) D. J. Darensbourg, Chem. Rev. 2007, 107, 2388-2410; e) G. W. Coates, D. R. Moore, Angew. Chem. Int. Ed. 2004, 43, 6618-6639; f) X.-B. Lu, W.-M. Ren, G.-P. Wu, Acc. Chem. Res. 2012, 45, 1721-1735. [4] a) G.-P. Wu, S.-H. Wei, W.-M. Ren, X.-B. Lu, T.-Q. Xu, D. J. Darensbourg, J. Am. Chem. Soc. 2011, 133, 15191-15199; b) M. R. Kember, P. D. Knight, P. T. R. Reung, C. K. Williams, Angew. Chem. Int. Ed. 2009, 48, 931-934. c) K. Nakano, K. Nozaki, T. Hiyama, J. Am. Chem. Soc. 2003, 125, 5501-5510; d) S. I. Vagin, R. Reichardt, S. Klaus, B. Rieger, J. Am. Chem. Soc. 2010, 132, 14367–14369; e) C. T. Cohen, T. Chu, G. W. Coates, J. Am. Chem. Soc. 2005, 127, 10869–10878; f) C. J. Whiteoak, N. Kielland, V. Laserna, E. C. Escudero-Adán, E. Martin, A. W. Kleij, J. Am. Chem. Soc. 2013, 135, 1228-1231. [5] a) W.-M. Ren, G.-P. Wu, F. Lin, J.-Y. Jiang, C. Liu, Y. Luo, X.-B. Lu, Chem. Sci. 2012, 3, 2094-2102; b) C. J. Whiteoak, E. Martin, E. Escudero-Adán, A. W. Kleij, Adv. Synth. Catal. 2013, 355, 2233-2239. [6] a) Y. Liu, M. Wang, W.-M. Ren, K.-K. He, Y.-C. Xu, J. Liu, X.-B. Lu, Macromolecules 2014, 47, 1269-1276; b) K. Nakano, S. Hashimoto, M. Nakamura, T. Kamada, K. Nozaki, Angew. Chem. Int. Ed. 2011, 50, 4868-4871; c) Bayer and Novomer have commercialized such processes, see: C&EN 2013, 91(8), 15. [7] a) J. Langanke, A. Wolf, J. Hofmann, K. Bohm, M. A. Subhani, T. E. Muller, W. Leitner, C. Gurtler, Green Chem. 2014, 16, 1865-1870; b) M. R. Kember, C. K. Williams, J. Am. Chem. Soc. 2012, 134, 1567615679. [8] a) C. J. Price, B. J. E. Reich, S. A. Miller, Macromolecules 2006, 39, 2751-2756; b) R. Nakano, S. Ito, K. Nozaki, Nature Chem. 2014, 6, 325-331; c) A. P. Dove, Nature Chem. 2014, 6, 276-277. [9] Initial synthesis of this lactone: A. Musco, C. Perego, V. Tartiari, Inorg. Chim. Acta 1978, 28, L147-L148. [10] a) A. Behr, K.-D. Juszak, J. Organomet. Chem. 1983, 255, 263-268; b) A. Behr, M. Heite, Chem. Ing. Tech. 2000, 72, 58-61; c) A. Behr, P. Bahke, M. Becker, Chem. Ing. Tech. 2004, 76, 1828-1832; d) A. Behr, M. Becker, Dalton Trans. 2006, 4607-4613; e) A. Behr, P. Bahke, B. Klinger, M. Becker, J. Mol. Cat. A: Chem. 2007, 267, 149-156; f) A. Behr, G. Henze, Green Chem. 2011, 13, 25-39. Received: ((will be filled in by the editorial staff)) Published online on ((will be filled in by the editorial staff)) 3 Entry for the Table of Contents: New CO2 copolymers Giulia Fiorani and Arjan W. Kleij* __________ Page – Page Preparation of CO2-diene copolymers: advancing carbon-dioxide based materials Expanding the family of CO2 based materials: meta-stable CO2-diene based lactones, prepared by Pd-catalyzed telomerization of CO2 and dienes, easily undergo aerobic radical homo-polymerization to give novel CO2-rich polymers (see Scheme). This two-step reaction set-up expands the potential applications of CO2-based copolymers adding innovative compositions, structures and properties. 4